Modular Labeling Machine

Modular Labeling Machine

The modular labeling machine is the U-Packer flagship labeling platform: standardized hot melt and self-adhesive labeling modules mounted on one rotary frame with shared controls, so a single machine covers wrap-around OPP labels, self-adhesive labels, or both — and can be reconfigured as packaging changes.

Every configuration delivers up to 58,000 bottles per hour (bph) with ±1mm labeling accuracy, labeling round, oval and square bottles made of plastic, glass and metal for the beverage, drinking water, washing, seasoning and food industries.

In hot melt mode, eco-friendly glue at 120–160 °C is applied only to the two ends of each label, cutting glue consumption and eliminating the heat shrink tunnel. Specified as one machine instead of two, the modular labeling machine reduces floor space, changeover time and total cost of ownership for mixed-label lines, and gives later upgrades a plug-in path instead of a full replacement.

Configurations at a glance

ConfigurationLabel typesKey specsBest for
Hot MeltOPP film, pearl film, paper-plastic composite (roll-fed, wrap-around)58,000 bph · ±1mm · glue at label ends onlyHigh-volume wrap-around lines with the lowest label and glue cost
Self-AdhesiveSelf-adhesive labels with backing paper58,000 bph · ±1mm · 2- or 3-stationFront/back multi-label bottles, promotional and patch labels
Dual-ModeBoth of the above, switching flexibly58,000 bph · ±1mm · one frame, both processesLines running both label types; floor-space savings

Which configuration should you choose?

Pick the hot melt configuration when all of your labels are roll-fed wrap-around films; pick the self-adhesive configuration when bottles need precise front/back patch labels or multi-label decoration; pick the dual-mode configuration when one line runs both label types, or when you want room to add a second label process later without buying another machine. Modular configurations are quoted per setup, starting at ~USD 100,000; share your bottle drawings, labels and capacity target and U-Packer will recommend the configuration and station count.

The classic rotary machines — round bottle, electronic cam, mechanical cam, single-station, 5L–20L and self-adhesive models — remain available for dedicated single-process lines; see all labeling machines. For new lines and expansions, the modular platform is the recommended starting point: one frame, one control system, every labeling method.

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